RAYCHIN LIMITED

Nimonic Studs – Comprehensive Product Range

Critical Applications of Nimonic Studs

International Standards & Global Designations – Nimonic Studs

RAYCHIN LIMITED manufactures Nimonic studs from vacuum induction melted (VIM) and vacuum arc remelted (VAR) material conforming to the most widely used national and international specifications. All material is traceable to the mill.

Chemical Composition (Weight %) – Nimonic Alloys

Our Nimonic studs are produced from vacuum induction melted (VIM) and vacuum arc remelted (VAR) material conforming to the limits of applicable AMS, BS, and ASTM standards.

Nimonic 90 (UNS N07090 / W.Nr 2.4632)

Nimonic 80A (UNS N07080 / W.Nr 2.4952)

Nimonic 75 (UNS N06075 / W.Nr 2.4630)

Metallurgical note: Nimonic alloys are precipitation-hardening nickel-based superalloys strengthened through the formation of gamma prime (γ') phase Ni₃(Al, Ti) in a disordered FCC matrix. Nimonic 90 contains cobalt additions for enhanced solid solution strengthening and creep resistance at elevated temperatures up to 920°C. Nimonic 80A is strengthened with aluminum and titanium additions and offers good creep and oxidation resistance up to 800°C, with wide application in gas turbine bolts and studs. Nimonic 75 is a solid-solution strengthened alloy with good oxidation resistance and fabricability, used for sheet metal fabrications requiring medium strength at high operating temperatures. The alloys are produced by vacuum induction melting (VIM) and vacuum arc remelting (VAR) or electroslag remelting (ESR) to ensure high purity and consistent properties.

Complete Mechanical & Physical Properties – Nimonic Alloys (MPa / ksi)

Nimonic studs are supplied in fully heat-treated condition per applicable AMS, BS, and ASTM specifications. Data represent typical values based on industry standards.

Nimonic 90 – Mechanical Properties

Nimonic 80A – Mechanical Properties

Nimonic 75 – Mechanical Properties (Annealed)

High-Temperature Mechanical Properties – Nimonic 75 Sheet

Physical Properties – Nimonic Alloys

High‑Temperature Performance of Nimonic Studs

Nimonic alloys are renowned for exceptional high-temperature strength and stability, maintaining useful mechanical properties up to 950°C (1740°F) in oxidizing atmospheres. Nimonic 90 exhibits high stress-rupture strength and excellent creep resistance up to 920°C, making it ideal for critical stud applications in gas turbines and aerospace assemblies. The alloy maintains significant strength at elevated temperatures with good oxidation resistance. Nimonic 80A offers good creep and oxidation resistance up to 800°C and is widely used in gas turbine studs, bolts, and fasteners. For aerospace studs, Nimonic 80A is typically used where fastener operating temperatures reach 800°C. Nimonic 75 provides good oxidation resistance up to 1050°C for less demanding applications requiring medium strength. Nimonic 90 is resistant to creep and hot oxidation, making it suitable for engine parts such as discs and hot mountings subject to high temperatures up to 920°C and high mechanical stresses.

Elevated Temperature Capabilities

Exceptional Corrosion Resistance of Nimonic Studs

Nimonic alloys offer outstanding corrosion resistance in high-temperature oxidizing environments, making them suitable for the most demanding applications in gas turbines, aerospace, and industrial processing. The chromium content (18-21%) provides excellent oxidation resistance by forming a protective Cr₂O₃ layer at elevated temperatures. Cobalt additions in Nimonic 90 enhance hot corrosion resistance and stability during long-term operation at high temperatures. All three alloys exhibit good resistance to scaling and oxidation under continuous exposure.

• Oxidation Resistance: Outstanding resistance to scaling and oxidation up to 1050°C under continuous exposure. Performs well in combustion environments and under frequent thermal cycling conditions. Forms protective oxides (Cr₂O₃, Al₂O₃, TiO₂) that provide excellent high-temperature corrosion resistance. Nimonic 75 is specifically designed for sheet metal fabrications requiring oxidation and scaling resistance together with medium strength at high operating temperatures.
• Hot Corrosion: Good resistance to hot corrosion in combustion environments. Nimonic 90 is designed to operate in hot gas zones where long-term thermal stability is required, with high resistance to hot oxidation allowing use in engine applications. Nimonic 80A has good corrosion and oxidation resistance and high tensile and creep-rupture properties at temperatures to 815°C.
• Sulfidation Resistance: Nimonic alloys perform well in sulfur-containing environments, with Nimonic 90 meeting NACE MR0175 / ISO 15156-3 requirements for sour service in oil and gas applications.
• Salt Spray Environments: Performs well in salt spray environments found in marine gas turbine service and naval applications.
• Solution Treated Condition: Solution treated material offers good corrosion resistance and fabricability.
• Bimetallic Corrosion: Can be safely connected to other nickel-based superalloys, stainless steels, and titanium alloys with appropriate precautions. Silver-plated threads (AMS 2410) reduce galvanic corrosion risk.

Manufacturing Standards – Nimonic Studs

All Nimonic studs are manufactured and tested to meet the following standards:

We offer surface finishes: plain (as-machined), chemical cleaned, passivated. Silver plating per AMS 2410 available for anti‑seize and enhanced conductivity – recommended for aerospace studs in high-temperature applications. Controlled solution and precipitation heat treatment processes per BS HR2 and AMS specifications ensure optimal mechanical properties. Standard heat treatment for Nimonic 90 includes solution treatment at 1080°C (1975°F) followed by rapid cooling, and precipitation hardening at 700°C (1290°F) for 16 hours with air cooling. For Nimonic 80A, solution treatment at 1080°C followed by age hardening at 700°C for 16 hours. NADCAP accredited heat treatment processes. Specialized heading, thread rolling, and precision machining for accurate stud geometry per international standards. Full traceability and destructive/non‑destructive testing available (UT, FPI, MPI). AS9100 and ISO 9001:2015 certified quality management. ISO 13485 certified for medical applications with cleanroom packaging available. Build-to-print specials to customer specifications are available.