RAYCHIN SPECIALTY METALS FASTENERS: BOLTS, NUTS, SCREWS, WASHERS, STUDS, THREADED RODS, U-BOLT, J-BOLTS
STANDARD AND CUSTOMIZED, SMALL BATCH AND LARGE BATCH, IMPERIAL AND METRIC
A high performace nickel alloy used for severe corrosion environments
Excellent corrosion resistance to sulfuric & hydrochloric acids
Good mechanical properties at elevated temperatures
Hastelloy fasteners is often used for applications involving:
Sulfuric and hydrochloric acid (h2so4 & hcl)
Sour gas
Chlorides, wet chloride gas and chlorine solutions
Solvents
Formic and acetic acidsgeneral acid corrosion comparison
Acetic anhydride
Hypochlorites
Phosphoric acid
Oil & Gas sour gas service,
Chemical processing,
Power industries flue gas desulfurization systems,
Off-shore oil and down hole environments,
Pulp & paper bleaching and digesters,
As well as other industrial facets where corrosion is an issue.
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RAYCHIN LIMITED is a recognized expert in Hastelloy screws — from Hastelloy hex head screws, Hastelloy socket head cap screws, Hastelloy Torx screws, Hastelloy flat head screws, Hastelloy button head screws, Hastelloy pan head screws, Hastelloy set screws to custom non-standard configurations across all major Hastelloy grades. Hastelloy alloys are nickel-based superalloys renowned for their exceptional resistance to a wide range of corrosive environments, including strong acids like hydrochloric (HCl) and sulfuric (H₂SO₄), chlorides, and oxidizing agents. These alloys maintain outstanding mechanical properties and oxidation resistance at both cryogenic and elevated temperatures up to 1200°C (2192°F) for certain grades. With nickel-molybdenum-chromium matrices, Hastelloy screws outperform stainless steel and titanium in aggressive chemical, petrochemical, and high-temperature applications. Our portfolio includes screws manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS standards. Engineered for the most demanding environments where corrosion resistance and reliability are critical. Hastelloy screws are supplied in solution annealed condition with full traceability and third-party certifications.
Hastelloy hex head screws manufactured to DIN 931 (partial thread), DIN 933 (full thread), ISO 4014, ISO 4017, and ASME B18.2.1 standards. Features a six-sided head for external wrenching, providing high torque capability and positive drive. Ideal for high-temperature corrosive applications up to 1200°C (2192°F) for grade X, and up to 1090°C (1994°F) for C-276 and C-22. Available in sizes from M6 to M36 (metric) and 1/4" to 1-1/2" (inch) in various lengths. Precision rolled threads for superior strength and corrosion resistance. Supplied in solution annealed condition per ASTM standards.
Hastelloy socket head cap screws manufactured to DIN 912, ISO 4762, and ASME B18.3 standards. Features a cylindrical head with hex socket drive, providing high clamping force and clean appearance. The controlled fillet under the head reduces stress concentration and improves fatigue life. Ideal for high-temperature corrosive applications up to 1200°C (2192°F). Available in sizes from M3 to M36 (metric) and #0 to 1-1/2" (inch). Precision rolled threads for superior fatigue resistance. Available in all Hastelloy grades.
Hastelloy Torx screws feature a 6-point star-shaped drive pattern (hexalobular per ISO 10664) that provides superior torque transfer and resistance to cam-out. Available in button head (DIN 7380, ISO 7380), flat head (DIN 7991, ISO 10642), and pan head configurations. The Torx drive allows for higher installation torque without damaging the recess. Ideal for applications requiring maximum torque transfer in corrosive environments. Available in sizes from M3 to M24. Precision rolled threads for superior fatigue resistance.
Hastelloy flat head screws manufactured to DIN 7991, ISO 10642, and ASME B18.3 standards. Features a countersunk head designed to sit flush with the surface for aerodynamic or aesthetic requirements. Available with 82° (inch) or 90° (metric) head angles. Torx, hex socket, or slotted drive options. Ideal for aerospace applications, manifold covers, and equipment where flush mounting is essential in corrosive environments. Precision rolled UNC, UNF, and metric threads. Sizes from M3 to M24 and #4 to 1".
Hastelloy button head screws (DIN 7380, ISO 7380) feature a low-profile domed head for smooth appearance. Hastelloy pan head screws (DIN 7985, ISO 7045, ASME B18.6.3) feature a rounded top head with flat bearing surface. Both styles available with Phillips, slotted, hex, or Torx drives. Ideal for general-purpose fastening in corrosive environments where aesthetics and cleanability are important. Available in sizes from M2 to M24 and #2 to 1".
Hastelloy set screws available with cup point (DIN 916, ISO 4026), cone point (DIN 914, ISO 4027), flat point (DIN 913, ISO 4028), and half-dog point (DIN 915, ISO 4029). Designed for securing rotating parts such as gears, pulleys, and shafts operating in corrosive environments. Available with hex socket or slotted drive. Ideal for chemical processing equipment, mixers, and agitators. Sizes from M2 to M24 and #0 to 1".
The Universal Grade: Nickel-chromium-molybdenum alloy with tungsten addition. Exceptional resistance to a wide range of corrosive media including strong acids, chlorides, and oxidizing agents. Resists HCl, H₂SO₄, and wet chlorine gas. Maximum service temperature: 1090°C (1994°F) in oxidizing atmospheres, 425°C (797°F) in reducing environments. Ideal for chemical processing and pollution control.
Superior Oxidizing Media Resistance: Higher chromium content provides enhanced resistance to oxidizing acids and mixed acid environments. Outperforms C-276 in nitric acid and chloride/sulfide environments. Maximum service temperature: 1090°C (1994°F) in oxidizing atmospheres, 425°C (797°F) in reducing environments. Ideal for nuclear waste containers and flue gas scrubbers.
Reducing Acid Specialists: High molybdenum content provides exceptional resistance to hydrochloric acid, sulfuric acid, and acetic acid under reducing conditions. Not suitable for oxidizing media. Maximum service temperature: 400°C (752°F) in HCl environments. Ideal for HCl acid evaporators and acetic acid reactors.
High-Temperature Specialist: Exceptional oxidation resistance, high-temperature strength, and fabrication ease up to 1200°C (2192°F). Resists carburization and stress corrosion cracking in petrochemical applications. Ideal for gas turbine engines, combustor cans, and afterburner components.
Our Hastelloy screws meet or exceed the following specifications:
Available in UNC, UNF, UNJF-3A, and metric coarse/fine thread configurations.
Hastelloy screws offer outstanding resistance to hydrochloric acid (HCl), sulfuric acid (H₂SO₄), phosphoric acid, and acetic acid. C-276 grade resists 40% HCl at 60°C with <0.05mm/year corrosion rate, and 50% H₂SO₄ at 90°C. B-2 grade resists 30% HCl at boiling point with corrosion rate <0.5mm/year.
Hastelloy X maintains tensile strength of 240 MPa at 1000°C, with exceptional oxidation resistance up to 1200°C. C-276 retains useful strength up to 1090°C in oxidizing environments. Minimum tensile strength: 690 MPa for C-276, 655 MPa for X.
Full range of head styles available: hex head for external wrenching, socket head for high clamping force, Torx drive for superior torque transfer, flat head for flush mounting, button and pan heads for general purpose, set screws for shaft retention.
Excellent resistance to pitting, crevice corrosion, and chloride stress corrosion cracking. PREN values: C-276 ~68, C-22 ~66, far exceeding super duplex grades. High nickel content (>50%) provides immunity to chloride SCC.
Qualified for sour service (H₂S) environments per NACE MR0175 / ISO 15156. Suitable for wellhead equipment, valve assemblies, and subsea connections in oil and gas applications. Grades C-276, C-22, C-4, and X are approved for sour service.
Available with hex socket, Torx, Phillips, slotted, and combination drives to suit assembly requirements. Deep, accurate drive recesses ensure positive engagement and torque transfer in corrosive environments.
RAYCHIN LIMITED manufactures Hastelloy screws to the following national and international standards, ensuring full compliance for projects worldwide. Both standard and non-standard custom configurations are available.
To serve clients worldwide, RAYCHIN LIMITED manufactures Hastelloy screws from material conforming to the following national and international specifications.
UNS N10276 2.4819 UNS N06022 2.4602 UNS N10665 UNS N06002 2.4665 NACE MR0175
Our Hastelloy screws are produced from melts that strictly conform to the limits below per ASTM standards. The nickel-molybdenum-chromium matrix provides the exceptional corrosion resistance and high-temperature strength characteristic of these alloys.
Expert note: The high nickel content provides resistance to chloride stress corrosion cracking. Molybdenum adds strength and resistance to reducing acids like HCl. Chromium provides resistance to oxidizing media such as nitric acid. Tungsten enhances solid solution strengthening and localized corrosion resistance. The low carbon content in most grades prevents sensitization and intergranular corrosion after welding.
Hastelloy screws are supplied in the solution annealed condition. The data below represent minimum requirements per ASTM standards unless otherwise noted.
Hastelloy alloys offer unparalleled resistance to a wide spectrum of corrosive environments, combining the benefits of high nickel, chromium, and molybdenum content.
Hastelloy C-276 screws resist 40% HCl at 60°C with <0.05mm/year corrosion rate. B-2 and B-3 grades excel in HCl environments under reducing conditions, with corrosion rates <0.5mm/year in 30% HCl at boiling point.
C-276 offers corrosion rate <0.1mm/year in 50% H₂SO₄ at 90°C. C-22 provides superior performance in mixed acid environments containing oxidizing impurities. B-2 shows excellent resistance in 50% H₂SO₄ at 100°C with <0.1mm/year.
With high nickel content (>50%), Hastelloy screws have excellent resistance to chloride SCC. PREN values: C-276 = (Cr + 3.3Mo + 16N) ≈ 68, C-22 ≈ 66, providing outstanding pitting and crevice corrosion resistance.
Hastelloy screws are supplied in the solution annealed condition for optimum corrosion resistance and mechanical properties. Heat treatment parameters vary by grade:
Proper heat treatment ensures the balanced microstructure that provides the exceptional corrosion resistance and mechanical properties characteristic of Hastelloy alloys. All screws are fully solution annealed and rapidly quenched to ensure optimal performance.
For the most demanding applications requiring exceptional corrosion resistance and high-temperature strength, RAYCHIN offers Hastelloy screws manufactured to ASTM, ASME, NACE, and customer-specific specifications. Our capabilities include:
All Hastelloy screws are supplied with full traceability and third-party NDT upon request. Material certifications included.
Engineers on staff with deep expertise in nickel-based superalloys. We ensure proper solution annealing (1120-1177°C for C-276, 1066-1121°C for B-2) for optimal corrosion resistance across all Hastelloy screws. Every heat is verified by in-house PMI testing to confirm chemistry. With precise control over heat treatment parameters, our screws provide the exact corrosion resistance required for your application.
Our quality system is ISO 9001:2015 and AS9100D certified; we also comply with NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS. Full material traceability from melt to final packaging (EN 10204 3.1/3.2). Third-party inspections (ABS, DNV, Lloyds) available. All Hastelloy screws meet applicable ASTM, ASME, NACE MR0175, and API standards.
In-house CNC cold heading and precision thread rolling capabilities ensure consistent head dimensions and thread geometry. Precision rolled threads provide superior fatigue life and dimensional accuracy. Deep, accurate drive recesses for positive driver engagement. 100% thread and drive inspection available. Controlled underhead fillet for improved fatigue resistance.
Need a special head style, unusual drive configuration, or custom material certification for your extreme environment application? Our engineering team works with you to produce custom Hastelloy screws to your drawing. We provide specialized surface treatments and NACE MR0175 compliant processing per customer requirements.
Contact the Hastelloy screw experts today
Request a quote for Hastelloy screws, hex head screws, socket head cap screws, Torx screws, flat head screws, button head screws, pan head screws, set screws & custom configurations – any global standard (NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS), any quantity. Inquire about C-276, C-22, B-2, B-3, C-4, or X grades for chemical, nuclear, or high-temperature applications.
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