Incoloy Fasteners

Incoloy Bolts

Incoloy Bolts are made of a nickel alloy which contains iron and a lower content of nickel. Incoloy is essentially a more economical option to Inconel, yet with more restricted corrosion resistance and temperature limits. Typically, Incoloy is an ideal material for long-term exposure in high temperature environments due to its oxidation, carburization and creep resistance. Incoloy is widely used for its resistance to seawater, brine, sour gas and high chloride environments at elevated temperatures, which make it a popular choice in the oil and gas and power industries.
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts
  • Incoloy Bolts

RAYCHIN SPECIALTY METALS FASTENERS: BOLTS, NUTS, SCREWS, WASHERS, STUDS, THREADED RODS, U-BOLT, J-BOLTS

STANDARD AND CUSTOMIZED, SMALL BATCH AND LARGE BATCH, IMPERIAL AND METRIC

Incoloy Fasteners is widely used for its resistance to seawater, brine, sour gas and high chloride environments at elevated temperatures, which make it a popular choice in the oil and gas and power industries.

  • A Ni-Cr alloy with very good high temperature stability

  • Oxidization and carburization resistant up to 1400°F / 760°C

  • Good corrosion resistance, which increases with the various grades

Request a Quote from RAYCHIN

We're here to help!

Request a Quote



Incoloy Bolts: Nickel-Iron-Chromium Superalloy Bolts for Extreme High-Temperature & Corrosive Environments

Incoloy 800 (UNS N08800 / 1.4876) | 800H (UNS N08810 / 1.4958) | 800HT (UNS N08811 / 1.4959) | 825 (UNS N08825 / 2.4858) | 925 (UNS N09925)

RAYCHIN LIMITED is a recognized expert in Incoloy bolts — from Incoloy hex bolts, Incoloy heavy hex bolts, Incoloy flange bolts to custom non-standard configurations across all major Incoloy grades. Incoloy alloys are nickel-iron-chromium superalloys designed for high-temperature and corrosive service. The family includes Incoloy 800 series (800, 800H, 800HT) optimized for high-temperature strength and oxidation resistance up to 1150°C, and Incoloy 825/925 grades with molybdenum and copper additions for exceptional resistance to reducing acids and sour gas environments. The high nickel content ensures resistance to chloride stress corrosion cracking, while chromium provides oxidation resistance. Our portfolio includes bolts manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS standards. Engineered for the most demanding environments where high-temperature strength and corrosion resistance are critical. Incoloy bolts are supplied in solution annealed condition (or aged for 925) with full traceability and third-party certifications.

Incoloy BoltsIncoloy Hex BoltsIncoloy Heavy Hex BoltsIncoloy Flange BoltsIncoloy 800 BoltsIncoloy 825 BoltsIncoloy 925 BoltsUNS N08800 BoltsUNS N08825 Bolts1.4876 Bolts2.4858 BoltsNACE MR0175 Boltsnickel superalloy boltshigh temperature boltsacid resistant bolts

Complete Range of Incoloy Bolts – Types & Configurations

Hex Bolts – Partial & Full Thread (DIN 931 / DIN 933 / ISO 4014 / ISO 4017)

Incoloy hex bolts manufactured to DIN 931 (partial thread), DIN 933 (full thread), ISO 4014, ISO 4017, and ASME B18.2.1 standards. Features a hex head for external wrenching, providing high torque capability and positive drive. Available in partial thread configuration for shear strength and alignment, or full thread configuration for maximum thread engagement. Ideal for high-temperature applications up to 1150°C for grade 800 series, and up to 540°C for acid service with grade 825. Available in sizes from M6 to M100 (metric) and 1/4" to 4" (inch) in various lengths. Precision rolled threads for superior strength and corrosion resistance.

Heavy Hex Bolts (DIN 6914 / ASME B18.2.1)

Incoloy heavy hex bolts manufactured to DIN 6914, ASME B18.2.1 (heavy hex series), and ASTM A325/A490 dimensional standards. Features a larger head configuration providing increased bearing area for high-pressure flange connections and pressure vessel applications. Essential for API 6A and ASME B16.5 bolting assemblies in high-temperature and corrosive environments. The heavier head distributes load more effectively and resists dilation at elevated temperatures. Available in all Incoloy grades. Sizes from 1/2" to 4" (M12 to M100). Supplied with matching Incoloy heavy hex nuts.

Flange Bolts (DIN 6921 / ISO 4162 / ASME B18.2.3.3M)

Incoloy flange bolts manufactured to DIN 6921, ISO 4162, and ASME B18.2.3.3M standards. Features an integrated flange under the head that provides a larger bearing surface, eliminating the need for separate washers. The flange distributes clamping load evenly and provides vibration resistance. Ideal for high-temperature applications up to 1150°C for grade 800 series, and for acid service with grade 825. Available with serrated flange for anti-rotation. Precision rolled threads for superior fatigue life. Sizes from M6 to M36 (metric) and 1/4" to 1-1/2" (inch).

Specialty Incoloy Bolt Configurations

Incoloy Bolts – API & NACE Compliant

Incoloy bolts certified to NACE MR0175 / ISO 15156 for sour service applications in oil and gas industry. Incoloy 825 and 925 grades are qualified for H₂S environments at elevated temperatures. Incoloy 925 offers premium resistance to sulfide stress cracking with yield strengths up to 760 MPa in aged condition. Suitable for wellhead equipment, valve assemblies, subsea connections, and refinery applications. Available in all configurations with 100% NDT available including PMI, UT, and MPI. Full traceability and material certifications per ASTM standards. API 6A closure bolts available with full traceability.

Custom & Specialty Incoloy Bolts

Need a special head style, unusual thread configuration, or custom length for your extreme environment application? RAYCHIN engineers work with you to produce custom Incoloy bolts to your drawing. Options include T-head bolts, eye bolts, U-bolts, anchor bolts, socket head cap screws, and bolts with drilled heads for safety wiring. Expert heat treatment (solution annealed for 800/825, aged for 925) ensures optimum properties. Manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS standards.

Incoloy Grade Selection Guide for Bolts

Incoloy 800 (UNS N08800 / 1.4876)

High-Temperature General Purpose: Nickel-iron-chromium alloy with excellent oxidation and carburization resistance up to 815°C. Good creep strength and resistance to sigma phase embrittlement. Ideal for heat exchangers, furnace components, and petrochemical applications. Minimum tensile strength: 585 MPa, yield strength: 240 MPa.

Incoloy 800H (UNS N08810 / 1.4958)

Enhanced High-Temperature Strength: Higher carbon content (0.05-0.10%) provides improved creep and rupture strength. Excellent performance up to 1150°C. Preferred for applications requiring long-term high-temperature stability such as ethylene furnace tubes and steam generators. Maintains structural integrity at extreme temperatures.

Incoloy 800HT (UNS N08811 / 1.4959)

Optimized High-Temperature Performance: Controlled chemistry with aluminum and titanium additions for enhanced creep resistance. Maximum service temperature up to 1150°C. Superior performance in cyclic temperature applications. Ideal for industrial furnace components, radiant tubes, and high-temperature structural fasteners.

Incoloy 825 (UNS N08825 / 2.4858)

Acid & Chloride Resistance: Nickel-iron-chromium alloy with molybdenum (2.5-3.5%) and copper (1.5-3%) additions. Exceptional resistance to sulfuric and phosphoric acids. Resists 40% H₂SO₄ at 100°C with <0.05mm/year corrosion rate. Ideal for chemical processing, acid storage, and marine applications. Maximum service temperature: 540°C in acid service.

Incoloy 925 (UNS N09925)

Sour Service Specialist: Precipitation-hardenable alloy with titanium additions (1.9-2.4%) providing significantly higher strength through aging. Excellent resistance to sulfide stress cracking in H₂S environments. Yield strength 760-965 MPa in aged condition. Ideal for oil & gas downhole tools, sour gas well equipment, and high-strength corrosion-resistant fasteners. Qualified per NACE MR0175.

Incoloy Bolt Design & Standards

Dimensional Standards

Our Incoloy bolts meet or exceed the following specifications:

Metric Hex (Partial)DIN 931, ISO 4014
Metric Hex (Full)DIN 933, ISO 4017
Metric Heavy HexDIN 6914
Metric Flange BoltsDIN 6921, ISO 4162
Inch BoltsASME B18.2.1, SAE J429
AerospaceNAS1802, MS16995, MS16996

Available in UNC, UNF, UNJF-3A, and metric coarse/fine thread configurations.

Material Specifications by Grade

  • Incoloy 800: ASTM B408 / ASME SB408, ASTM B163, ASTM B407
  • Incoloy 800H: ASTM B408 / ASME SB408, ASTM B163, ASTM B407
  • Incoloy 800HT: ASTM B408 / ASME SB408, ASTM B163, ASTM B407
  • Incoloy 825: ASTM B424 / ASME SB424, ASTM B423, NACE MR0175
  • Incoloy 925: ASTM B805, API 6A, NACE MR0175

Surface Finish Options

  • Passivated: Per ASTM A967 for maximum corrosion resistance
  • Electropolished: For clean room and pharmaceutical applications
  • PTFE Coated: For anti-galling and lubricity
  • Silver Plating: Per AMS 2410 for high-temperature anti-seize

Key Benefits of Incoloy Bolts

Exceptional High-Temperature Strength (800 Series)

Incoloy 800H and 800HT maintain useful strength up to 1150°C. At 900°C, tensile strength remains 130-180 MPa, significantly higher than 316H. Excellent creep rupture strength at 1000°C with 20-25 MPa for 1000 hours.

Superior Acid Resistance (825)

Incoloy 825 bolts resist 40% H₂SO₄ at 100°C with <0.05mm/year corrosion rate. Excellent performance in phosphoric acid service, including wet process phosphoric acid containing fluoride impurities.

Sour Service Excellence (925)

Incoloy 925 bolts offer yield strength up to 760 MPa in aged condition with exceptional resistance to sulfide stress cracking. Qualified per NACE MR0175 for H₂S environments up to 425°C. Ideal for wellhead equipment, valve assemblies, and downhole tools.

Oxidation & Carburization Resistance

Chromium content (19-23%) ensures excellent oxidation resistance. Incoloy 800 series form a stable, adherent Cr₂O₃ scale that provides protection up to 1150°C. Superior resistance to carburization and nitriding in furnace atmospheres.

Chloride SCC Immunity

With high nickel content (30-46%), Incoloy bolts have excellent resistance to chloride stress corrosion cracking, making them ideal for marine environments and brackish water applications.

Thermal Stability

Incoloy 800 series maintain stable austenitic structure without sigma phase embrittlement. Low thermal expansion coefficient (14-16 x 10⁻⁶/°C) matches many stainless steels, reducing thermal stress.

Manufacturing Standards for Incoloy Bolts

RAYCHIN LIMITED manufactures Incoloy bolts to the following national and international standards, ensuring full compliance for projects worldwide. Both standard and non-standard custom configurations are available.

NASANMSANSIASTMASMESAEAPINACEISODINKSJISGB

International Standards & Global Designations for Incoloy Bolts

To serve clients worldwide, RAYCHIN LIMITED manufactures Incoloy bolts from material conforming to the following national and international specifications.

Incoloy GradeUSA (UNS)Germany (DIN)Europe (EN)UK (BS)Standards
Incoloy 800UNS N08800W. Nr. 1.4876X10NiCrAlTi32-20NA15ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 800HUNS N08810W. Nr. 1.4958X5NiCrAlTi31-20NA15(H)ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 800HTUNS N08811W. Nr. 1.4959X8NiCrAlTi32-21ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 825UNS N08825W. Nr. 2.4858NiCr21MoNA16ASTM B424 / ASME SB424, ASTM B423, NACE MR0175
Incoloy 925UNS N09925ASTM B805, API 6A, NACE MR0175

UNS N08800 1.4876 UNS N08825 2.4858 UNS N09925 NACE MR0175 API 6A

Chemical Composition (Weight %) – Incoloy Alloys

Our Incoloy bolts are produced from melts that strictly conform to the limits below per ASTM standards. The nickel-iron-chromium matrix provides the exceptional high-temperature strength and corrosion resistance characteristic of these alloys.

Incoloy 800 / 800H / 800HT (UNS N08800 / N08810 / N08811)

Element800 / 800H / 800HT Range (%)Typical (analysis)
Nickel (Ni)30.0 – 35.032.5
Chromium (Cr)19.0 – 23.021.0
Iron (Fe)39.5 min (Balance)44.0
Carbon (C) - 800≤ 0.100.06
Carbon (C) - 800H0.05 – 0.100.08
Carbon (C) - 800HT0.06 – 0.100.08
Aluminum (Al)0.15 – 0.600.35
Titanium (Ti)0.15 – 0.600.35
Manganese (Mn)≤ 1.50.8
Silicon (Si)≤ 1.00.5
Copper (Cu)≤ 0.750.4
Sulfur (S)≤ 0.0150.008
Phosphorus (P)≤ 0.0300.015

Incoloy 825 (UNS N08825 / 2.4858)

ElementASTM B424 Range (%)Typical (analysis)
Nickel (Ni)38.0 – 46.042.0
Chromium (Cr)19.5 – 23.522.0
Molybdenum (Mo)2.5 – 3.53.0
Copper (Cu)1.5 – 3.02.0
Iron (Fe)22.0 min (Balance)29.0
Titanium (Ti)0.6 – 1.20.9
Carbon (C)≤ 0.050.03
Manganese (Mn)≤ 1.00.5
Silicon (Si)≤ 0.50.3
Aluminum (Al)≤ 0.20.1
Sulfur (S)≤ 0.030.01
Phosphorus (P)≤ 0.030.015

Incoloy 925 (UNS N09925)

ElementASTM B805 Range (%)Typical (analysis)
Nickel (Ni)42.0 – 46.044.0
Chromium (Cr)19.5 – 23.521.0
Molybdenum (Mo)2.5 – 3.53.0
Copper (Cu)1.5 – 3.02.0
Iron (Fe)22.0 – 27.024.0
Titanium (Ti)1.9 – 2.42.1
Aluminum (Al)0.15 – 0.50.3
Carbon (C)≤ 0.030.02
Manganese (Mn)≤ 1.00.5
Silicon (Si)≤ 0.50.3
Sulfur (S)≤ 0.030.01
Phosphorus (P)≤ 0.030.015

Expert note: The high nickel content provides resistance to chloride stress corrosion cracking. Chromium offers oxidation resistance at elevated temperatures. In 825/925 grades, molybdenum and copper additions provide exceptional resistance to reducing acids like sulfuric and phosphoric acids. Titanium in 925 enables precipitation hardening, achieving yield strengths over 760 MPa. The aluminum and titanium in 800 series contribute to creep resistance at high temperatures.

Complete Mechanical Properties of Incoloy Bolts

Incoloy bolts are supplied in the solution annealed condition (800 series, 825) or precipitation hardened condition (925). The data below represent minimum requirements per ASTM standards unless otherwise noted.

Mechanical Properties by Grade

PropertyIncoloy 800 (Annealed)Incoloy 800H (Annealed)Incoloy 825 (Annealed)Incoloy 925 (Aged)Units
Tensile Strength (min)585585620930MPa
Yield Strength (0.2% offset) (min)240240240760MPa
Elongation (min)30303015%
Hardness (max)200 HBW200 HBW200 HBW35 HRC

Physical Properties by Grade

PropertyIncoloy 800Incoloy 825Incoloy 925
Density (g/cm³)8.008.148.08
Melting Range (°C)1350-14001370-14251350-1400
Thermal Expansion (20-100°C) (10⁻⁶/°C)14.414.013.2
Thermal Conductivity (20°C) (W/m·K)12.511.111.6
Modulus of Elasticity (GPa)195195195
Electrical Resistivity (μΩ·m)0.981.121.08

Elevated Temperature Properties – Incoloy 800H

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Creep Rupture (1000h stress)
20585240
600485170
70041015060-70
80030012030-35
9001507015-18
100080358-10

Elevated Temperature Mechanical Properties by Grade

GradeMaximum Service TemperatureApplications
Incoloy 800815°C (Oxidizing)Heat exchangers, furnace components
Incoloy 800H/HT1150°C (Oxidizing)Ethylene furnaces, high-temperature process equipment
Incoloy 825540°C (Acid Service)Sulfuric acid plants, chemical processing
Incoloy 925425°C (Sour Gas Service)Oil & gas downhole tools, wellhead equipment

Exceptional Corrosion Resistance of Incoloy Bolts

Incoloy alloys offer outstanding resistance to a wide range of corrosive environments, tailored by grade composition.

High-Temperature Oxidation & Carburization Resistance (800 Series)

Incoloy 800 series bolts form a stable, adherent Cr₂O₃ oxide layer that provides excellent protection up to 1150°C. Chromium content (19-23%) ensures scaling resistance, while the nickel-rich matrix resists carburization and sigma phase embrittlement. Performance is significantly better than 316L stainless steel at elevated temperatures.

Sulfuric & Phosphoric Acid Resistance (825)

Incoloy 825 bolts resist 40% H₂SO₄ at 100°C with corrosion rates <0.05mm/year. The molybdenum and copper additions provide exceptional resistance to reducing acids. Excellent performance in phosphoric acid service, including wet process phosphoric acid containing fluoride impurities.

Sour Service & Chloride SCC Resistance (825, 925)

With high nickel content (>38%), Incoloy bolts have excellent resistance to chloride stress corrosion cracking. Incoloy 825 and 925 are qualified per NACE MR0175/ISO 15156 for H₂S environments. Incoloy 925 offers premium resistance to sulfide stress cracking at strength levels up to 760 MPa yield.

Resistance to Specific Environments

EnvironmentRecommended GradesPerformance
Sulfuric Acid (H₂SO₄)825, 925Exceptional resistance up to 100°C
Phosphoric Acid825Excellent resistance
High-Temperature Oxidation800, 800H, 800HTSuperior up to 1150°C
Carburization800 seriesExcellent resistance
Sour Service (H₂S)825, 925Qualified per NACE MR0175
Seawater825Good pitting resistance
Nitric Acid800 seriesGood resistance

Heat Treatment & Microstructural Stability

Incoloy bolts are supplied in appropriate heat treated conditions for optimum properties:

  • Incoloy 800/825: Solution annealed at 980-1035°C followed by rapid cooling.
  • Incoloy 800H/HT: Higher temperature solution anneal (1050-1100°C) for enhanced creep properties.
  • Incoloy 925: Supplied in solution annealed or aged condition. Aging at 620-760°C after solution treatment produces precipitation hardening, achieving 760-965 MPa yield strength.

Proper heat treatment ensures the balanced microstructure that provides the exceptional corrosion resistance and mechanical properties characteristic of Incoloy alloys. All bolts are fully heat treated and tested to ensure optimal performance.

Special focus: Incoloy Bolts for Critical Applications

For the most demanding applications requiring exceptional high-temperature strength or acid resistance, RAYCHIN offers Incoloy bolts manufactured to ASTM, ASME, NACE, and customer-specific specifications. Our capabilities include:

  • Chemical Processing: Hex bolts for sulfuric acid reactors, heavy hex bolts for acid storage tanks, flange bolts for heat exchanger flanges handling corrosive media.
  • Oil & Gas / Sour Service: NACE MR0175 compliant Incoloy 825 and 925 bolts for wellhead equipment, subsea flanges, valve assemblies, and downhole tools.
  • Heat Exchangers & Boilers: Incoloy 800 series bolts for high-temperature heat exchanger tube sheets, boiler component fasteners.
  • Petrochemical Processing: Incoloy 800H and 800HT bolts for ethylene furnace components, reformer tube supports, high-temperature piping.
  • Power Generation: Incoloy 800 series bolts for superheater supports, boiler component hardware, turbine casing studs.
  • Nuclear Industry: Incoloy 800 bolts for steam generator components, reactor system hardware, spent fuel processing.
  • Marine Engineering: Incoloy 825 bolts for seawater piping flanges, propeller shaft connections, offshore platform hardware.
  • Pulp & Paper: Incoloy 825 bolts for bleaching plant flanges, digester connections.
  • Standards: DIN 931, DIN 933, DIN 6914, DIN 6921 (metric); ISO 4014, ISO 4017, ISO 4162; ASME B18.2.1 (inch); NAS1802 (aerospace).
  • Thread Classes: 2A, 3A, UNJF-3A, 6g, 6H.
  • Sizes: M6 through M100, 1/4" through 4".
  • Certifications: EN 10204 3.1/3.2 material certifications, NACE MR0175, API 20F, PED 2014/68/EU.

All Incoloy bolts are supplied with full traceability and third-party NDT upon request. Supplied with matching Incoloy nuts for complete bolting sets. Material certifications included.

Why RAYCHIN LIMITED – The Incoloy Bolt Authority

Metallurgical competence

Engineers on staff with deep expertise in nickel-iron-chromium superalloys. We ensure proper heat treatment for each grade—solution annealing for 800/825, optimized annealing for 800H/HT, and precise aging for 925—to achieve optimal properties. Every heat is verified by in-house PMI testing to confirm chemistry. Our bolts provide the exact balance of high-temperature strength and corrosion resistance required for your application.

Global approvals & traceability

Our quality system is ISO 9001:2015 and AS9100D certified; we also comply with NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS. Full material traceability from melt to final packaging (EN 10204 3.1/3.2). Third-party inspections (ABS, DNV, Lloyds) available. All Incoloy bolts meet applicable ASTM, ASME, NACE MR0175, and API standards.

Precision head forming & thread rolling

In-house cold heading, hot forging, and precision thread rolling capabilities ensure consistent head dimensions and thread geometry. Precision rolled threads provide superior fatigue life and dimensional accuracy. 100% thread and dimensional inspection available. Controlled underhead fillet for improved fatigue resistance in high-temperature cyclic applications.

Custom solutions

Need a special head style, unusual thread configuration, or custom material certification for your extreme environment application? Our engineering team works with you to produce custom Incoloy bolts to your drawing. We provide specialized surface treatments, passivation, and NACE MR0175 compliant processing per customer requirements.

Contact the Incoloy bolt experts today

Request a quote for Incoloy bolts, hex bolts, heavy hex bolts, flange bolts & custom configurations – any global standard (NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS), any quantity. Inquire about Incoloy 800, 800H, 800HT, 825, or 925 grades for high-temperature or acid-resistant applications.

sales@ray-chin.com | +86 534 2166 566

Our team speaks English, German, Mandarin, and Japanese – ready for your global procurement.


RAYCHIN LIMITED — World-class manufacturer of Incoloy bolts (hex bolts · heavy hex bolts · flange bolts) for chemical processing, oil & gas, petrochemical, power generation, and aerospace industries. Specialists in nickel-iron-chromium superalloy bolts for extreme high-temperature and corrosive applications. Available grades: Incoloy 800 (UNS N08800 / 1.4876), 800H (UNS N08810 / 1.4958), 800HT (UNS N08811 / 1.4959), 825 (UNS N08825 / 2.4858), 925 (UNS N09925). Manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS standards. ASTM B408 · ASME SB408 · ASTM B424 · ASME SB424 · ASTM B805 · NACE MR0175 · API 20F · DIN 931 · DIN 933 · DIN 6914 · DIN 6921 · ISO 4014 · ISO 4017 · ISO 4162 · ASME B18.2.1 · NAS1802 compliant.

Head office: Taoyuan Road, East District, Pingyuan Economic Development Zone, Shandong Province, China

Incoloy bolts USA, Incoloy hex bolts Europe, Incoloy 800 bolts Germany, Incoloy 825 bolts Japan, UNS N08825 bolts UK, 2.4858 bolts Asia, Incoloy 925 bolts Middle East, high temperature bolts, acid resistant bolts, nickel superalloy bolts, NACE MR0175 bolts.



Request A Quote! We'll respond as soon as possible(within 12 hours)

Submit
Related Products