RAYCHIN SPECIALTY METALS FASTENERS: BOLTS, NUTS, SCREWS, WASHERS, STUDS, THREADED RODS, U-BOLT, J-BOLTS
STANDARD AND CUSTOMIZED, SMALL BATCH AND LARGE BATCH, IMPERIAL AND METRIC
Incoloy Fasteners is widely used for its resistance to seawater, brine, sour gas and high chloride environments at elevated temperatures, which make it a popular choice in the oil and gas and power industries.
A Ni-Cr alloy with very good high temperature stability
Oxidization and carburization resistant up to 1400°F / 760°C
Good corrosion resistance, which increases with the various grades
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RAYCHIN LIMITED is a recognized expert in Incoloy bolts — from Incoloy hex bolts, Incoloy heavy hex bolts, Incoloy flange bolts to custom non-standard configurations across all major Incoloy grades. Incoloy alloys are nickel-iron-chromium superalloys designed for high-temperature and corrosive service. The family includes Incoloy 800 series (800, 800H, 800HT) optimized for high-temperature strength and oxidation resistance up to 1150°C, and Incoloy 825/925 grades with molybdenum and copper additions for exceptional resistance to reducing acids and sour gas environments. The high nickel content ensures resistance to chloride stress corrosion cracking, while chromium provides oxidation resistance. Our portfolio includes bolts manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS standards. Engineered for the most demanding environments where high-temperature strength and corrosion resistance are critical. Incoloy bolts are supplied in solution annealed condition (or aged for 925) with full traceability and third-party certifications.
Incoloy hex bolts manufactured to DIN 931 (partial thread), DIN 933 (full thread), ISO 4014, ISO 4017, and ASME B18.2.1 standards. Features a hex head for external wrenching, providing high torque capability and positive drive. Available in partial thread configuration for shear strength and alignment, or full thread configuration for maximum thread engagement. Ideal for high-temperature applications up to 1150°C for grade 800 series, and up to 540°C for acid service with grade 825. Available in sizes from M6 to M100 (metric) and 1/4" to 4" (inch) in various lengths. Precision rolled threads for superior strength and corrosion resistance.
Incoloy heavy hex bolts manufactured to DIN 6914, ASME B18.2.1 (heavy hex series), and ASTM A325/A490 dimensional standards. Features a larger head configuration providing increased bearing area for high-pressure flange connections and pressure vessel applications. Essential for API 6A and ASME B16.5 bolting assemblies in high-temperature and corrosive environments. The heavier head distributes load more effectively and resists dilation at elevated temperatures. Available in all Incoloy grades. Sizes from 1/2" to 4" (M12 to M100). Supplied with matching Incoloy heavy hex nuts.
Incoloy flange bolts manufactured to DIN 6921, ISO 4162, and ASME B18.2.3.3M standards. Features an integrated flange under the head that provides a larger bearing surface, eliminating the need for separate washers. The flange distributes clamping load evenly and provides vibration resistance. Ideal for high-temperature applications up to 1150°C for grade 800 series, and for acid service with grade 825. Available with serrated flange for anti-rotation. Precision rolled threads for superior fatigue life. Sizes from M6 to M36 (metric) and 1/4" to 1-1/2" (inch).
Incoloy bolts certified to NACE MR0175 / ISO 15156 for sour service applications in oil and gas industry. Incoloy 825 and 925 grades are qualified for H₂S environments at elevated temperatures. Incoloy 925 offers premium resistance to sulfide stress cracking with yield strengths up to 760 MPa in aged condition. Suitable for wellhead equipment, valve assemblies, subsea connections, and refinery applications. Available in all configurations with 100% NDT available including PMI, UT, and MPI. Full traceability and material certifications per ASTM standards. API 6A closure bolts available with full traceability.
Need a special head style, unusual thread configuration, or custom length for your extreme environment application? RAYCHIN engineers work with you to produce custom Incoloy bolts to your drawing. Options include T-head bolts, eye bolts, U-bolts, anchor bolts, socket head cap screws, and bolts with drilled heads for safety wiring. Expert heat treatment (solution annealed for 800/825, aged for 925) ensures optimum properties. Manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS standards.
High-Temperature General Purpose: Nickel-iron-chromium alloy with excellent oxidation and carburization resistance up to 815°C. Good creep strength and resistance to sigma phase embrittlement. Ideal for heat exchangers, furnace components, and petrochemical applications. Minimum tensile strength: 585 MPa, yield strength: 240 MPa.
Enhanced High-Temperature Strength: Higher carbon content (0.05-0.10%) provides improved creep and rupture strength. Excellent performance up to 1150°C. Preferred for applications requiring long-term high-temperature stability such as ethylene furnace tubes and steam generators. Maintains structural integrity at extreme temperatures.
Optimized High-Temperature Performance: Controlled chemistry with aluminum and titanium additions for enhanced creep resistance. Maximum service temperature up to 1150°C. Superior performance in cyclic temperature applications. Ideal for industrial furnace components, radiant tubes, and high-temperature structural fasteners.
Acid & Chloride Resistance: Nickel-iron-chromium alloy with molybdenum (2.5-3.5%) and copper (1.5-3%) additions. Exceptional resistance to sulfuric and phosphoric acids. Resists 40% H₂SO₄ at 100°C with <0.05mm/year corrosion rate. Ideal for chemical processing, acid storage, and marine applications. Maximum service temperature: 540°C in acid service.
Sour Service Specialist: Precipitation-hardenable alloy with titanium additions (1.9-2.4%) providing significantly higher strength through aging. Excellent resistance to sulfide stress cracking in H₂S environments. Yield strength 760-965 MPa in aged condition. Ideal for oil & gas downhole tools, sour gas well equipment, and high-strength corrosion-resistant fasteners. Qualified per NACE MR0175.
Our Incoloy bolts meet or exceed the following specifications:
Available in UNC, UNF, UNJF-3A, and metric coarse/fine thread configurations.
Incoloy 800H and 800HT maintain useful strength up to 1150°C. At 900°C, tensile strength remains 130-180 MPa, significantly higher than 316H. Excellent creep rupture strength at 1000°C with 20-25 MPa for 1000 hours.
Incoloy 825 bolts resist 40% H₂SO₄ at 100°C with <0.05mm/year corrosion rate. Excellent performance in phosphoric acid service, including wet process phosphoric acid containing fluoride impurities.
Incoloy 925 bolts offer yield strength up to 760 MPa in aged condition with exceptional resistance to sulfide stress cracking. Qualified per NACE MR0175 for H₂S environments up to 425°C. Ideal for wellhead equipment, valve assemblies, and downhole tools.
Chromium content (19-23%) ensures excellent oxidation resistance. Incoloy 800 series form a stable, adherent Cr₂O₃ scale that provides protection up to 1150°C. Superior resistance to carburization and nitriding in furnace atmospheres.
With high nickel content (30-46%), Incoloy bolts have excellent resistance to chloride stress corrosion cracking, making them ideal for marine environments and brackish water applications.
Incoloy 800 series maintain stable austenitic structure without sigma phase embrittlement. Low thermal expansion coefficient (14-16 x 10⁻⁶/°C) matches many stainless steels, reducing thermal stress.
RAYCHIN LIMITED manufactures Incoloy bolts to the following national and international standards, ensuring full compliance for projects worldwide. Both standard and non-standard custom configurations are available.
To serve clients worldwide, RAYCHIN LIMITED manufactures Incoloy bolts from material conforming to the following national and international specifications.
UNS N08800 1.4876 UNS N08825 2.4858 UNS N09925 NACE MR0175 API 6A
Our Incoloy bolts are produced from melts that strictly conform to the limits below per ASTM standards. The nickel-iron-chromium matrix provides the exceptional high-temperature strength and corrosion resistance characteristic of these alloys.
Expert note: The high nickel content provides resistance to chloride stress corrosion cracking. Chromium offers oxidation resistance at elevated temperatures. In 825/925 grades, molybdenum and copper additions provide exceptional resistance to reducing acids like sulfuric and phosphoric acids. Titanium in 925 enables precipitation hardening, achieving yield strengths over 760 MPa. The aluminum and titanium in 800 series contribute to creep resistance at high temperatures.
Incoloy bolts are supplied in the solution annealed condition (800 series, 825) or precipitation hardened condition (925). The data below represent minimum requirements per ASTM standards unless otherwise noted.
Incoloy alloys offer outstanding resistance to a wide range of corrosive environments, tailored by grade composition.
Incoloy 800 series bolts form a stable, adherent Cr₂O₃ oxide layer that provides excellent protection up to 1150°C. Chromium content (19-23%) ensures scaling resistance, while the nickel-rich matrix resists carburization and sigma phase embrittlement. Performance is significantly better than 316L stainless steel at elevated temperatures.
Incoloy 825 bolts resist 40% H₂SO₄ at 100°C with corrosion rates <0.05mm/year. The molybdenum and copper additions provide exceptional resistance to reducing acids. Excellent performance in phosphoric acid service, including wet process phosphoric acid containing fluoride impurities.
With high nickel content (>38%), Incoloy bolts have excellent resistance to chloride stress corrosion cracking. Incoloy 825 and 925 are qualified per NACE MR0175/ISO 15156 for H₂S environments. Incoloy 925 offers premium resistance to sulfide stress cracking at strength levels up to 760 MPa yield.
Incoloy bolts are supplied in appropriate heat treated conditions for optimum properties:
Proper heat treatment ensures the balanced microstructure that provides the exceptional corrosion resistance and mechanical properties characteristic of Incoloy alloys. All bolts are fully heat treated and tested to ensure optimal performance.
For the most demanding applications requiring exceptional high-temperature strength or acid resistance, RAYCHIN offers Incoloy bolts manufactured to ASTM, ASME, NACE, and customer-specific specifications. Our capabilities include:
All Incoloy bolts are supplied with full traceability and third-party NDT upon request. Supplied with matching Incoloy nuts for complete bolting sets. Material certifications included.
Engineers on staff with deep expertise in nickel-iron-chromium superalloys. We ensure proper heat treatment for each grade—solution annealing for 800/825, optimized annealing for 800H/HT, and precise aging for 925—to achieve optimal properties. Every heat is verified by in-house PMI testing to confirm chemistry. Our bolts provide the exact balance of high-temperature strength and corrosion resistance required for your application.
Our quality system is ISO 9001:2015 and AS9100D certified; we also comply with NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS. Full material traceability from melt to final packaging (EN 10204 3.1/3.2). Third-party inspections (ABS, DNV, Lloyds) available. All Incoloy bolts meet applicable ASTM, ASME, NACE MR0175, and API standards.
In-house cold heading, hot forging, and precision thread rolling capabilities ensure consistent head dimensions and thread geometry. Precision rolled threads provide superior fatigue life and dimensional accuracy. 100% thread and dimensional inspection available. Controlled underhead fillet for improved fatigue resistance in high-temperature cyclic applications.
Need a special head style, unusual thread configuration, or custom material certification for your extreme environment application? Our engineering team works with you to produce custom Incoloy bolts to your drawing. We provide specialized surface treatments, passivation, and NACE MR0175 compliant processing per customer requirements.
Contact the Incoloy bolt experts today
Request a quote for Incoloy bolts, hex bolts, heavy hex bolts, flange bolts & custom configurations – any global standard (NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS), any quantity. Inquire about Incoloy 800, 800H, 800HT, 825, or 925 grades for high-temperature or acid-resistant applications.
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