Incoloy fasteners are made of a nickel alloy which contains iron and a lower content of nickel. Incoloy is essentially a more economical option to Inconel, yet with more restricted corrosion resistance and temperature limits. Typically, Incoloy is an ideal material for long-term exposure in high temperature environments due to its oxidation, carburization and creep resistance. Incoloy is widely used for its resistance to seawater, brine, sour gas and high chloride environments at elevated temperatures, which make it a popular choice in the oil and gas and power industries.
STANDARD AND CUSTOMIZED, SMALL BATCH AND LARGE BATCH, IMPERIAL AND METRIC
Incoloy Fasteners is widely used for its resistance to seawater, brine, sour gas and high chloride environments at elevated temperatures, which make it a popular choice in the oil and gas and power industries.
A Ni-Cr alloy with very good high temperature stability
Oxidization and carburization resistant up to 1400°F / 760°C
Good corrosion resistance, which increases with the various grades
RAYCHIN LIMITED is a recognized expert in Incoloy fasteners — from Incoloy bolts, Incoloy nuts, Incoloy screws, Incoloy washers, Incoloy stud bolts, Incoloy threaded rods to custom non-standard configurations across all major Incoloy grades. Incoloy alloys are nickel-iron-chromium superalloys designed for high-temperature and corrosive service. The family includes Incoloy 800 series (800, 800H, 800HT) optimized for high-temperature strength and oxidation resistance up to 1150°C, and Incoloy 825/925 grades with molybdenum and copper additions for exceptional resistance to reducing acids and sour gas environments. The high nickel content ensures resistance to chloride stress corrosion cracking, while chromium provides oxidation resistance. Our portfolio includes fasteners manufactured to NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS standards. Engineered for the most demanding environments where high-temperature strength and corrosion resistance are critical. Incoloy fasteners are supplied in solution annealed condition with full traceability and third-party certifications.
Complete Range of Incoloy Fasteners – Types & Configurations
Incoloy Bolts
Incoloy bolts manufactured to DIN 931, DIN 933, ISO 4014, ISO 4017, ASME B18.2.1, and aerospace standards. Available in hex head, heavy hex, flange head, and socket head configurations. Ideal for high-temperature corrosive applications up to 1150°C for grade 800 series, and up to 540°C for acid service with grade 825. Available in sizes from M6 to M100 (metric) and 1/4" to 4" (inch) in various lengths. Precision rolled threads for superior strength and corrosion resistance. Supplied in solution annealed condition per ASTM standards.
Incoloy Nuts
Incoloy nuts manufactured to DIN 934, ISO 4032, ISO 4033, ISO 4034, and ASME B18.2.2 standards. Available in hex nuts, heavy hex nuts, jam nuts, and lock nuts. Precision tapped to Class 2B and 3B tolerances for reliable engagement with mating bolts and studs. Ideal for pressure vessel closures, heat exchanger tube sheets, and flange connections in high-temperature and corrosive environments. Available in all Incoloy grades. Sizes from M3 to M100 (metric) and #4 to 4" (inch).
Incoloy Screws
Incoloy screws including hex head screws, socket head cap screws (DIN 912, ISO 4762, ASME B18.3), flat head screws, button head screws, pan head screws, and set screws. Available with various drive types including hex socket, Torx, and slotted. Ideal for instrument connections, valve components, and equipment in high-temperature and corrosive environments. Sizes from M3 to M36 and #2 to 1-1/2".
Incoloy Washers
Incoloy washers manufactured to DIN 125, DIN 9021, ISO 7089, ISO 7093, and ASME B18.22.1 standards. Available in flat washers, heavy washers, and spring washers. Precision stamped or machined from solution annealed Incoloy, these washers provide uniform load distribution under bolt heads and nuts. Ideal for flange connections, heat exchanger tube sheets, and vessel assemblies. Sizes from M3 to M100 and #2 to 4".
Incoloy Stud Bolts
Incoloy stud bolts manufactured to DIN 938, DIN 939, DIN 976, ASME B16.5, and ASME B18.31.2 standards. Available in double-end studs, fully threaded studs, and tap-end studs. Designed for flange connections, pressure vessel closures, and heat exchanger applications. Essential for ASME B16.5 flange bolting in chemical plants, refineries, and power generation. Sizes from 1/4" to 4" (M6 to M100) in various lengths.
Incoloy Threaded Rods
Incoloy threaded rods manufactured to DIN 975, DIN 976, ASME B18.31.1M, and ASME B18.31.2 standards. Continuous threads along the entire length allow for cutting to any required length for custom applications. Ideal for pipe supports, flange connections, and structural assemblies in high-temperature and corrosive environments. Available in diameters from 1/4" to 4" (M6 to M100) in standard lengths up to 6 meters. Precision rolled threads for superior strength and consistency.
Incoloy Grade Selection Guide for Fasteners
Incoloy 800 (UNS N08800 / 1.4876)
High-Temperature General Purpose: Nickel-iron-chromium alloy with excellent oxidation and carburization resistance up to 815°C. Good creep strength and resistance to sigma phase embrittlement. Ideal for heat exchangers, furnace components, and petrochemical applications. Tensile strength 585-750 MPa, yield strength 240-415 MPa.
Incoloy 800H (UNS N08810 / 1.4958)
Enhanced High-Temperature Strength: Higher carbon content (0.05-0.10%) provides improved creep and rupture strength. Excellent performance up to 1150°C. Preferred for applications requiring long-term high-temperature stability such as ethylene furnace tubes and steam generators. Maintains structural integrity at extreme temperatures.
Incoloy 800HT (UNS N08811 / 1.4959)
Optimized High-Temperature Performance: Controlled chemistry with aluminum and titanium additions for enhanced creep resistance. Maximum service temperature up to 1150°C. Superior performance in cyclic temperature applications. Ideal for industrial furnace components, radiant tubes, and high-temperature structural fasteners.
Incoloy 825 (UNS N08825 / 2.4858)
Acid & Chloride Resistance: Nickel-iron-chromium alloy with molybdenum (2.5-3.5%) and copper (1.5-3%) additions. Exceptional resistance to sulfuric and phosphoric acids. Resists 40% H₂SO₄ at 100°C with <0.05mm/year corrosion rate. Ideal for chemical processing, acid storage, and marine applications. Maximum service temperature: 540°C in acid service.
Incoloy 925 (UNS N09925)
Sour Service Specialist: Precipitation-hardenable alloy with titanium additions (1.9-2.4%) providing significantly higher strength through aging. Excellent resistance to sulfide stress cracking in H₂S environments. Yield strength 760-965 MPa in aged condition. Ideal for oil & gas downhole tools, sour gas well equipment, and high-strength corrosion-resistant fasteners. Qualified per NACE MR0175.
Manufacturing Standards for Incoloy Fasteners
RAYCHIN LIMITED manufactures Incoloy fasteners to the following national and international standards, ensuring full compliance for projects worldwide. Both standard and non-standard custom configurations are available.
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Incoloy Fastener Styles
Incoloy Screws
12 Point Screws Button Head Cap Screws Flat Head Screws Hex Head Cap Screws Pan Head Screws Security Screws Set Screws Socket Head Cap Screws Vented Screws
• DIN 603 / ISO 8677 • DIN 912 / ISO 4762 • DIN 913 / ISO 4026 • DIN 914 / ISO 4027 • DIN 915 / ISO 4028 • DIN 916 / ISO 4029 • DIN 921 • DIN 931 / ISO 4014 • DIN 933 / ISO 4017 • DIN 961 / ISO 8676 • DIN 965 / ISO 7046 • DIN 966 / ISO 7047 • DIN 7991 / ISO 10642 • DIN 7380 / ISO 7380 • DIN 84 / ISO 1207 • DIN 85 / ISO 1580 • DIN 34822 • DIN 34821 • DIN 7504 / ISO 15480 • DIN 7984 • DIN 963 / ISO 2009
Incoloy PH Bolts
Hex Head Bolts Shoulder Bolts Wedge Anchor Bolts
• DIN 931 • DIN 933 • ISO 4014 • ISO 4017 • ISO 7370
Incoloy Nuts
Hex Nuts Lock Nuts
• DIN 439 / ISO 4035 • DIN 934 / ISO 4032 • DIN 985 / ISO 7040 • DIN 986 • DIN 980 / ISO 7042 / ISO 19513 • DIN 6923 / ISO 4161
Incoloy Studs/Rod
Studs Threaded Rod Weld Studs
• DIN 975 • DIN 976
Incoloy Washers
Flat Washers Lock Washer
• DIN 125 / ISO 7089 / ISO 7090 • DIN 126 / ISO 7091 • DIN 127 / ISO 7090 • DIN 9021 / ISO 7093
Incoloy Hose Clamps
Medium Duty Hose Clamps
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Incoloy Screws
12 Point Screws
Incoloy 12 point screws allow for higher torque to be applied than a socket head cap screw or head head bolt, however they are be less economical due to the complex head design. Available in 1/4" or larger sizes.
• IFI-115 • MIL SPEC • DIN 34822 • DIN 34821
Button Head Cap Screws
Incoloy button head screws offer a wide clamping area and low profile. They are best for fastening material that is too thin to counter bore.
• ASME B18.3 • ASME 18.3.4M • DIN 7380 / ISO 7380
Flat Head Screws
Incoloy flat head screws are most commonly offered in an 82° countersink angle, but can be customized to other angles from 60° -120° and are designed to be flush with the surface. Available in slotted and socket drivers. Phillips, 6-lobe, torx and tamperproof drivers in Inconel flat head screws can be made require special manufacturing.
• ASME B18.3 • ASME B18.3.6 • DIN 963 / ISO 2009 • DIN 965 / ISO 7046 • DIN 7991 / ISO 10642
Hex Head Cap Screws
Incoloy hex head cap screws offer the added washer face to the bolt head which is lacking on a hex bolt and tighter dimensional tolerances. Ideal for a high clamping force applications with ease of access. Generally availabe in #2 - 1/2" sizes and metric sizes.
• ASME B18.6.3 • DIN 931 / ISO 4014 • DIN 933 / ISO 4017 • DIN 961 / ISO 8676
Pan Head Screws
Incoloy pan head screws offer a rounded top are best used for small diameter faster needs. Offered in slotted and they are ideal for low torque applications.
• ASME B18.6.3 • DIN 7985 • DIN 921 • DIN 85 / ISO 1580 • DIN 84 / ISO 1207 (cheese head) • DIN 966 / ISO 7047 (raised counter sunk)
Security Screws
Unique driver designs offer these Incoloy screws resistance to unwanted tampering or removal due to the fact that they cannot be removed using an ordinary driver. Inconel security screws are available in several different drive styles, as well as custom per print.
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Set Screws
Incoloy set screws are available in cup, cone, flat, dog and half-dog points. Set screws have no head and are equiped with a socket or slotted driver at one end.
• ASME B18.3 • DIN 913 / ISO 4026 • DIN 914 / ISO 4027 • DIN 915 / ISO 4028 • DIN 916 / ISO 4029
Socket Head Cap Screws
Incoloy socket head cap screws are ideal for limited access situations where there is little clearance around the screws. They offer a safe, reliable and economic solution.
• ASMET B18.3 • DIN 912 / ISO 4762 • DIN 7984
Vented Screws
Incoloy vented screws are best for vacuum environments because the hole drilled through its axis (from head through threads) allow gases and other contaminents to vent. Inconel vented screws are available in any style.
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Incoloy Bolts
Hex Head Bolts
Incoloy hex bolts are similar to hex head cap screws but without the added washer face. They are ideal for high clamping force applications with ease access.
• ASME B18.2.1 • DIN 931 / ISO 4014 • DIN 933 / ISO 4017
Shoulder Bolts
Incoloy shoulder bolts are made up of a head, shoulder and threaded segment. The smooth shoulder section allows for rotating parts. Typically available with socket drivers.
• ASME • DIN 7379 / ISO 7379 • ISO 7370
Wedge Anchor Bolts
Incoloy wedge anchor bolts offer a safe secure fastening solution for attaching equipment and other materials to concrete in corrosive environments.
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Incoloy Nuts
Hex Nuts
Incoloy hex nuts are available in a variety of styles including finished hex nuts, jam nuts and heavy hex nuts.
• ASME B18.16.3 • ASME B18.2.2 • DIN 439 / ISO 4035 • DIN 934 / ISO 4032 • DIN 986
Lock Nuts
Incoloy lock nuts are available in all metal and polymer insert styles. All-metal lock provide even load distribution and can be used at high temperatures. Polymer insert styles are more economical and are best for temperatures under than 350°F.
• ASME B18.16.3M • DIN 980 / ISO 7042 / ISO 19513 • DIN 6923 / ISO 4161 • DIN 985 / ISO 10511 / ISO 7040
Incoloy Studs & Threaded Rod
Studs
Incoloy studs are fully threaded or partially threaded and made to custom lengths.
• ASME B18.31.2 • DIN 976
Threaded Rod
Incoloy threaded rod or all thread are available in lengths greater than 1 foot. Minimum order quantity is a total of 6 feet of length.
• ASME B1.1 • DIN 975
Weld Studs
Incoloy weld studs are available in both arc or capacitor discharge (CD) styles. Weld studs provide an extremely secure fastening solution when one side of the stud needs to be permanently fix to a part and the other side with the threads accessible.
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Incoloy Washers
Flat Washers
Incoloy washers are most commonly offered in SAE sizes, but also availabe in USS, oversized and custom sizes upon request.
• ASME 18.21.1 • SAE / USS • DIN 125 / ISO 7089 / ISO 7090 • DIN 126 / ISO 7091
Lock Washers
Incoloy lock washers are offered as split lock washers. Belleville spring lock washers can also be made upon request.
• ASME B18.21.1 • DIN 127 / ISO 7090 • DIN 6796 / ISO 10690
International Standards & Global Designations for Incoloy Fasteners
To serve clients worldwide, RAYCHIN LIMITED manufactures Incoloy fasteners from material conforming to the following national and international specifications.
Incoloy Grade
USA (UNS)
Germany (DIN)
Europe (EN)
UK (BS)
Standards
Incoloy 800
UNS N08800
W. Nr. 1.4876
X10NiCrAlTi32-20
NA15
ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 800H
UNS N08810
W. Nr. 1.4958
X5NiCrAlTi31-20
NA15(H)
ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 800HT
UNS N08811
W. Nr. 1.4959
X8NiCrAlTi32-21
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ASTM B408 / ASME SB408, ASTM B163, ASTM B407
Incoloy 825
UNS N08825
W. Nr. 2.4858
NiCr21Mo
NA16
ASTM B424 / ASME SB424, ASTM B423, NACE MR0175
Incoloy 925
UNS N09925
W. Nr. 2.4858 (similar)
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ASTM B805, API 6A, NACE MR0175
UNS N088001.4876UNS N088252.4858UNS N09925NACE MR0175API 6A
Chemical Composition (Weight %) – Incoloy Alloys
Our Incoloy fasteners are produced from melts that strictly conform to the limits below per ASTM standards. The nickel-iron-chromium matrix provides the exceptional high-temperature strength and corrosion resistance characteristic of these alloys.
Expert note: The high nickel content provides resistance to chloride stress corrosion cracking. Chromium offers oxidation resistance at elevated temperatures. In 825/925 grades, molybdenum and copper additions provide exceptional resistance to reducing acids like sulfuric and phosphoric acids. Titanium in 925 enables precipitation hardening, achieving yield strengths over 760 MPa. The aluminum and titanium in 800 series contribute to creep resistance at high temperatures.
Complete Mechanical Properties of Incoloy Fasteners
Incoloy fasteners are supplied in the solution annealed condition (800 series, 825) or precipitation hardened condition (925). The data below represent minimum requirements per ASTM standards unless otherwise noted.
Mechanical Properties by Grade
Property
Incoloy 800 (Annealed)
Incoloy 825 (Annealed)
Incoloy 925 (Aged)
Units
Tensile Strength (min)
585
620
930
MPa
Yield Strength (0.2% offset) (min)
240
240
760
MPa
Elongation (min)
30
30
15
%
Hardness (max)
200 HBW
200 HBW
35 HRC
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Physical Properties by Grade
Property
Incoloy 800
Incoloy 825
Incoloy 925
Density (g/cm³)
8.00
8.14
8.08
Melting Range (°C)
1350-1400
1370-1425
1350-1400
Thermal Expansion (20-100°C) (10⁻⁶/°C)
14.4
14.0
13.2
Thermal Conductivity (20°C) (W/m·K)
12.5
11.1
11.6
Modulus of Elasticity (GPa)
195
195
195
Electrical Resistivity (μΩ·m)
0.98
1.12
1.08
Elevated Temperature Mechanical Properties
Grade
Maximum Service Temperature
Applications
Incoloy 800
815°C (Oxidizing)
Heat exchangers, furnace components
Incoloy 800H/HT
1150°C (Oxidizing)
Ethylene furnaces, high-temperature process equipment
Incoloy 825
540°C (Acid Service)
Sulfuric acid plants, chemical processing
Incoloy 925
425°C (Sour Gas Service)
Oil & gas downhole tools, wellhead equipment
Exceptional Corrosion Resistance of Incoloy Fasteners
Incoloy alloys offer outstanding resistance to a wide range of corrosive environments, tailored by grade composition.
Incoloy 800 series fasteners form a stable, adherent Cr₂O₃ oxide layer that provides excellent protection up to 1150°C. Chromium content (19-23%) ensures scaling resistance, while the nickel-rich matrix resists carburization and sigma phase embrittlement. Performance is significantly better than 316L stainless steel at elevated temperatures.
Sulfuric & Phosphoric Acid Resistance (825)
Incoloy 825 fasteners resist 40% H₂SO₄ at 100°C with corrosion rates <0.05mm/year. The molybdenum and copper additions provide exceptional resistance to reducing acids. Excellent performance in phosphoric acid service, including wet process phosphoric acid containing fluoride impurities.
Sour Service & Chloride SCC Resistance (825, 925)
With high nickel content (>38%), Incoloy fasteners have excellent resistance to chloride stress corrosion cracking. Incoloy 825 and 925 are qualified per NACE MR0175/ISO 15156 for H₂S environments. Incoloy 925 offers premium resistance to sulfide stress cracking at strength levels up to 760 MPa yield.
Resistance to Specific Environments
Environment
Recommended Grades
Performance
Sulfuric Acid (H₂SO₄)
825, 925
Exceptional resistance up to 100°C
Phosphoric Acid
825
Excellent resistance
High-Temperature Oxidation
800, 800H, 800HT
Superior up to 1150°C
Carburization
800 series
Excellent resistance
Sour Service (H₂S)
825, 925
Qualified per NACE MR0175
Seawater
825
Good pitting resistance
Nitric Acid
800 series
Good resistance
Heat Treatment & Microstructural Stability
Incoloy fasteners are supplied in appropriate heat treated conditions for optimum properties:
Incoloy 800/825: Solution annealed at 980-1035°C followed by rapid cooling.
Incoloy 800H/HT: Higher temperature solution anneal (1050-1100°C) for enhanced creep properties.
Incoloy 925: Supplied in solution annealed or aged condition. Aging at 620-760°C after solution treatment produces precipitation hardening, achieving 760-965 MPa yield strength.
Proper heat treatment ensures the balanced microstructure that provides the exceptional corrosion resistance and mechanical properties characteristic of Incoloy alloys. All fasteners are fully heat treated and tested to ensure optimal performance.
Special focus: Incoloy Fasteners for Critical Applications
For the most demanding applications requiring exceptional high-temperature strength or acid resistance, RAYCHIN offers Incoloy fasteners manufactured to ASTM, ASME, NACE, and customer-specific specifications. Our capabilities include:
Chemical Processing: Hex bolts for sulfuric acid reactors, heavy hex nuts for acid storage tanks, stud bolts for heat exchanger flanges handling corrosive media.
Oil & Gas / Sour Service: NACE MR0175 compliant Incoloy 825 and 925 fasteners for wellhead equipment, subsea flanges, valve assemblies, and downhole tools.
Heat Exchangers & Boilers: Incoloy 800 series stud bolts for high-temperature heat exchanger tube sheets, boiler component fasteners.
Petrochemical Processing: Incoloy 800H and 800HT bolts for ethylene furnace components, reformer tube supports, high-temperature piping.
Power Generation: Incoloy 800 series fasteners for superheater supports, boiler component hardware, turbine casing studs.
Nuclear Industry: Incoloy 800 fasteners for steam generator components, reactor system hardware, spent fuel processing.
Standards: DIN 931, DIN 933, DIN 934, DIN 912, DIN 938, DIN 939, DIN 975, DIN 976 (metric); ASME B18.2.1, ASME B18.2.2, ASME B18.3, ASME B16.5 (inch); ASTM B408, B424, B805, B163, B423, B407.
Thread Classes: 2A, 3A, UNJF-3A, 6g, 6H.
Sizes: M3 through M100, #2 through 4".
Certifications: EN 10204 3.1/3.2 material certifications, NACE MR0175, API 20F, PED 2014/68/EU.
All Incoloy fasteners are supplied with full traceability and third-party NDT upon request. Material certifications included.
Why RAYCHIN LIMITED – The Incoloy Fastener Authority
Metallurgical competence
Engineers on staff with deep expertise in nickel-iron-chromium superalloys. We ensure proper heat treatment for each grade—solution annealing for 800/825, optimized annealing for 800H/HT, and precise aging for 925—to achieve optimal properties. Every heat is verified by in-house PMI testing to confirm chemistry. Our fasteners provide the exact balance of high-temperature strength and corrosion resistance required for your application.
Global approvals & traceability
Our quality system is ISO 9001:2015 and AS9100D certified; we also comply with NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN and KS. Full material traceability from melt to final packaging (EN 10204 3.1/3.2). Third-party inspections (ABS, DNV, Lloyds) available. All Incoloy fasteners meet applicable ASTM, ASME, NACE MR0175, and API standards.
Precision forming & thread rolling
In-house cold heading, hot forging, and precision thread rolling capabilities ensure consistent head dimensions and thread geometry. Precision rolled threads provide superior fatigue life and dimensional accuracy. 100% thread and dimensional inspection available. Controlled underhead fillet for improved fatigue resistance in high-temperature cyclic applications.
Custom solutions
Need a special head style, unusual thread configuration, or custom material certification for your extreme environment application? Our engineering team works with you to produce custom Incoloy fasteners to your drawing. We provide specialized surface treatments, passivation, and NACE MR0175 compliant processing per customer requirements.
Contact the Incoloy fastener experts today
Request a quote for Incoloy bolts, nuts, screws, washers, stud bolts, threaded rods & custom configurations – any global standard (NAS, AN, MS, ANSI, ASTM, ASME, SAE, API, NACE, ISO, DIN, KS), any quantity. Inquire about Incoloy 800, 800H, 800HT, 825, or 925 grades for high-temperature or acid-resistant applications.