Hastelloy C276 Fasteners: Bolts, Nuts, Screws, Studs & Washers for the World's Most Aggressive Corrosive Environments
When chemical processing equipment, pollution control systems, and pharmaceutical reactors face hot sulfuric acid, wet chlorine gas, or mixed oxidizing-reducing media, standard stainless steels fail within weeks. Hastelloy C276 fasteners—with their unique nickel-molybdenum-chromium-tungsten composition—deliver what virtually no other alloy can: near-universal corrosion resistance across both oxidizing and reducing environments. RAYCHIN LIMITED, a specialist global manufacturer and supplier of Hastelloy fasteners with decades of in-house experience, produces the complete range of C276 bolts, nuts, screws, studs, and washers for the world's most demanding industries.
Hastelloy C276 — The Benchmark for Universal Corrosion Resistance
UNS N10276 combines ~57% nickel, 16% molybdenum, 15% chromium, and 4% tungsten to resist both oxidizing and reducing media—a capability no stainless steel or duplex alloy can match. RAYCHIN manufactures C276 fasteners to ASTM B574 / ASTM F468 with full EN 10204 3.1/3.2 certification, PMI testing, and rapid global delivery.
PREN ~69 Pitting Resistance
~1100°C Oxidation Limit
16% Mo Reducing Acid Armor
3-5 Days Rapid Delivery
? RAYCHIN CORE CAPABILITY: We manufacture C276 fasteners in-house—from certified UNS N10276 bar through CNC machining, solution annealing, thread rolling, and final inspection. Every shipment includes EN 10204 3.1 certification, PMI reports, and mechanical test data. Type 3.2 with third-party witness is available on request.
1. What Is Hastelloy C276? Composition and Why It Works
Hastelloy C276 (UNS N10276) is a nickel-molybdenum-chromium alloy with a small but critical tungsten addition. The chemistry is deliberately balanced to resist the two primary corrosion mechanisms that destroy lesser alloys:
- Reducing environments (hydrochloric acid, sulfuric acid, phosphoric acid): resisted by the high molybdenum (15–17%) and tungsten (3–4.5%) content.
- Oxidizing environments (nitric acid, wet chlorine, ferric chloride): resisted by the chromium (14.5–16.5%) content.
- Chloride-induced localized attack (pitting, crevice corrosion): resisted by the combined Mo + W synergy, delivering a PREN of approximately 69—nearly triple that of 316L.
The table below summarizes the nominal Hastelloy C276 chemical composition per ASTM B574.
| Element | Weight % | Corrosion Role |
|---|
| Nickel (Ni) | Balance (~57%) | Matrix; resistance to chloride SCC |
| Molybdenum (Mo) | 15.0 – 17.0 | Reducing acid resistance; pitting resistance |
| Chromium (Cr) | 14.5 – 16.5 | Oxidizing media resistance; passive film former |
| Tungsten (W) | 3.0 – 4.5 | Enhances reducing acid resistance |
| Iron (Fe) | 4.0 – 7.0 | Incidental; controlled for phase stability |
| Cobalt (Co) | ≤ 2.5 | Incidental |
| Carbon (C) | ≤ 0.01 | Kept extremely low to prevent carbide precipitation at grain boundaries |
2. Complete Product Range: Bolts, Nuts, Screws, Studs, and Washers
RAYCHIN manufactures the full spectrum of Hastelloy C276 fasteners in both metric and imperial sizes. Whether you need a single custom stud or a full project package for an FGD absorber, we deliver certified product on time.
?Hex head bolts and cap screws to ASME B18.2.1, DIN 931/933. Sizes 1/4″–2″ and M6–M48. Ideal for reactor flanges, absorber shells, and chemical piping.
?Socket head cap screws (ASME B18.3) and set screws. Sizes #4–1″ and M3–M24. For confined-space assembly in valve actuators and instrumentation.
?Double-end studs (ASME B16.5) and fully threaded studs (DIN 976). Diameters 1/4″–2-1/2″ and M6–M64. Lengths up to 3 meters. Rolled threads for fatigue life.
?Heavy hex nuts (ASME B18.2.2, DIN 934), proof-load matched to bolts and studs. All-metal prevailing-torque lock nuts available.
⬜Flat washers (ASME B18.22.1, DIN 125) and spring lock washers (DIN 127). Sizes 1/4″–2″ and M6–M48. Custom dimensions on request.
⚙️Stepped studs, flanged bolts, body-bound bolts, and proprietary geometries from your CAD drawings. Prototype to production volumes.
Hastelloy C276 Fastener Dimensions — Size Range Overview
| Product Type | Metric Range | Imperial Range | Primary Standards |
|---|
| Hex Bolts | M6 – M48 | 1/4″ – 2″ | ASME B18.2.1, DIN 931/933 |
| Socket Head Cap Screws | M3 – M24 | #4 – 1″ | ASME B18.3 |
| Stud Bolts / Threaded Rod | M6 – M64 | 1/4″ – 2-1/2″ | ASME B16.5, DIN 976 |
| Heavy Hex Nuts | M6 – M48 | 1/4″ – 2″ | ASME B18.2.2, DIN 934 |
| Flat Washers | M6 – M48 | 1/4″ – 2″ | ASME B18.22.1, DIN 125 |
3. Mechanical Properties and Temperature Capability
Hastelloy C276 is a solid-solution strengthened alloy—it cannot be hardened by heat treatment, but it provides excellent ductility and reliable strength across a wide temperature range. Typical room-temperature properties in the solution-annealed condition per ASTM B574 are:
| Property | Value (Metric) | Value (Imperial) |
|---|
| Tensile Strength, min | 690 MPa | 100 ksi |
| Yield Strength (0.2% offset), min | 283 MPa | 41 ksi |
| Elongation, min | 40% | 40% |
| Hardness, max | 100 HRB | 100 HRB |
Maximum service temperature: For continuous service under load, C276 is limited to approximately 600°C (1112°F). In non-load-bearing oxidizing atmospheres, it resists scaling to about 1100°C. For applications requiring both high temperature and high strength, Nimonic or Waspaloy fasteners should be considered.
4. Corrosion Resistance: The Defining Advantage
The reason engineers specify Hastelloy C276 fasteners is simple: it survives environments that destroy everything else. Key performance characteristics include:
- Wet chlorine and hypochlorite: Outstanding resistance—one of the few alloys suitable for chlorine drying towers and bleach plant equipment.
- Sulfuric acid: Resists both dilute and concentrated acid across a wide temperature range, including contaminated streams containing oxidizing species.
- Hydrochloric acid: Excellent resistance at all concentrations and temperatures, particularly when oxidizing contaminants are present.
- Mixed acids: The simultaneous Cr + Mo + W synergy handles oxidizing-reducing mixtures that defeat single-mechanism alloys.
- Chloride pitting and crevice corrosion: PREN ~69 provides an enormous safety margin in seawater and high-chloride brines.
- Chloride stress corrosion cracking: Effectively immune due to the high nickel content.
5. Standards, Grades, and Certification
RAYCHIN manufactures Hastelloy C276 fasteners to the following international standards:
- ASTM B574 – Nickel-molybdenum-chromium alloy bar, for the raw material.
- ASTM F468 – General requirements for nonferrous bolts, hex cap screws, and studs.
- NACE MR0175 / ISO 15156 – Suitable for sour service in the solution-annealed condition (hardness ≤ 100 HRB).
- EN 10204 Type 3.1 / 3.2 – Full material certification with third-party witness options.
- NORSOK M-650 – Qualification for Norwegian continental shelf projects upon request.
Every shipment is accompanied by Positive Material Identification (PMI) reports generated by optical emission spectrometry on the finished fasteners, ensuring that the delivered product is genuine UNS N10276—not a lower-grade substitute.
6. Industries and Applications Served
Hastelloy C276 fasteners are specified across a wide range of aggressive chemical and environmental applications. Key industries include:
- Flue Gas Desulfurization (FGD) – Absorber internals, spray headers, and mist eliminators exposed to acidic chloride slurries.
- Chemical Processing – Reactors, heat exchangers, and piping handling sulfuric, hydrochloric, and mixed acids.
- Pulp & Paper – Bleach plant washers, chlorine dioxide stages, and digester components.
- Pharmaceutical – API synthesis reactors exposed to oxidizing acids and solvent mixtures.
- Pollution Control – Wet scrubbers, incinerator quench systems, and wastewater treatment.
- Oil & Gas – Sour gas wellheads, refinery overhead systems, and subsea components.
- Nuclear Fuel Reprocessing – Nitric acid dissolution and separation equipment.
- Marine Engineering – Exhaust scrubber wash water systems and offshore desalination.
7. Why RAYCHIN LIMITED for Hastelloy C276 Fasteners?
- True manufacturer: We control CNC machining, solution annealing, thread rolling, and testing under one roof—no subcontracting, no quality gaps.
- Deep inventory: C276 bar in diameters from 1/4″ to 2-1/2″ for rapid fulfillment of standard and custom orders.
- Full certification: EN 10204 3.1 as standard; 3.2 with third-party witness on request. PMI and mechanical test reports included.
- Anti-galling expertise: Rolled threads, pre-applied anti-seize coatings, and dissimilar nut pairing recommendations.
- Global delivery: We ship to chemical plants, refineries, and OEMs worldwide with full export documentation.
8. Frequently Asked Questions
What is the difference between Hastelloy C276 and C22 fasteners?
C276 has higher molybdenum and tungsten for superior performance in reducing acids, while C22 has higher chromium for better resistance in strongly oxidizing media such as nitric acid. Both resist mixed acids; the optimal choice depends on your specific process chemistry.
Can Hastelloy C276 fasteners be used in seawater?
Yes, C276 offers excellent resistance to seawater pitting and crevice corrosion (PREN ~69). However, for continuous seawater immersion, AL6XN or super duplex grades may offer a more cost-effective balance of performance and price.
What torque values should be used for C276 bolts?
C276's moderate yield strength (283 MPa) limits preload. For a lubricated M20 bolt, approximately 170 Nm is recommended. RAYCHIN provides application-specific torque tables with every order to ensure reliable assembly without thread stripping.
Do you supply C276 fasteners with EN 10204 3.2 certificates?
Yes. Type 3.2 certificates with independent third-party witness inspection (Lloyds, DNV, Bureau Veritas) are available on request for critical pressure-boundary and offshore applications.
Request a Quote for Your Hastelloy C276 Fastener RequirementsSend your specifications, drawings, or part numbers to our technical sales team. We'll provide a complete quotation with lead time, dimensional compliance, and certification details within 24 hours.
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